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Just forty years ago, the national oil companies (NOCs) controlled less than 10% of the global oil and gas reserves.
Now they control more than 90% – giving them the dominant hand in attracting capital, technology and human resources across the value chain from deep-water reserves to refineries. On the back of the NOC’s growth, the oilfield service companies are flourishing, expanding and integrating their services and investing in technologies to facilitate surface- and sub-surface-based operations.
Now that the supremacy of the integrated oil companies (IOCs) is behind us, they face almost constantly shifting sands. New dominant players, new competitors, new combinations of partners – all need evaluating and responding to. Increasing operating costs, more onerous regulations, restricted access to capital, exploration challenges, skills shortages, the opportunities and threats posed by Unconventionals (c.f. Fulcrium Canadian Oil Sands Benchmarking and US Permian, Eagle Ford, Bakken, Niobrara shale basins Light Tight Oil – LTO Benchmarking), and environmental risks – all require a cohesive strategy if they are not to stifle growth.
U.S. production of light tight oil (LTO) has increased significantly since 2010, driven by technological improvements that have reduced drilling costs and improved drilling efficiency in major shale plays such as the Bakken, Eagle Ford, and the Permian Basin.
Production from light tight oil plays surpassed 50% of total U.S. oil production in 2015 when light tight oil production reached 4.9 million per day (b/d). Tight oil production and overall U.S. oil production are expected to increase through around 2030 in the US Energy Information Administration Reference case.
Production in Texas, the largest oil-producing state, is driven by two major oil-producing regions, the Permian and the Eagle Ford. As defined in EIA’s Drilling Productivity Report, the Permian region makes up a large geographic area with producing zones each more than 1,000 feet thick and with multiple stacked plays.
“People just don’t seem to realise how big the Permian is. It will eventually pass the Ghawar field in Saudi Arabia, and that is the biggest in the world” – Scott Sheffield, founder of Pioneer Natural Resources and acclaimed ‘King of the Permian’.
Because of its large geographic size, the Permian offers a lot of potential for testing and drilling, and the multiple stacked plays allow producers to continue to drill both vertical wells and hydraulically fractured horizontal wells.
“Shale oil”, or the more accurate term “Tight oil”, is often used to refer to rock formations that contain oil and that sometimes might actually be shale. The defining characteristic is that the rock is not sufficiently porose or permeable to allow oil to flow out if all you do is drill a hole into the formation.
However, by fracing, if you create fissures in the rock by injecting water (along with sand and some chemicals to facilitate the process) at high pressure along horizontal pipes through the formation, oil can seep back through the cracks and be extracted.
Alberta’s oil sands are the third-largest proven crude oil reserves in the world, next to Saudi Arabia and Venezuela.
There is no better example of the impact of sudden transformation on an industry than light tight oil and shale gas in the USA. No-one envisaged even five years ago that the country would be able to leverage horizontal drilling and hydraulic fracturing to exploit reserves that, by current estimates from the US Energy Information Administration, amount to 862,000bn cu ft. It is the Permian that has been the strongest of the US shale oil regions in terms of crude production.
From peak levels in the first half of 2015, output in the Eagle Ford shale of south Texas has declined 29 per cent, according to the EIA, while in the Bakken formation of North Dakota it is down 17 per cent.
By contrast in the Permian, production is at record highs, up 19 per cent in the past year alone. This boom has been matched by steep rises in the share prices of some of the companies that focus on the Permian.
Gas from shale now accounts for over 30% of US natural gas production (and will rise to c. 47% by 2035) and has depressed domestic gas prices so profoundly that LNG projects have been rendered uneconomic.
This has left supermajors such as ExxonMobil sitting on an estate of billion-dollar LNG terminals that will probably never recoup their investment. However, as the shale gas, especially from the Marcellus Shale, have tested up to 16% ethane content (making it a low-priced feedstock for ethylene synthesis) this has resulted in a boom in new ethylene plants.
Unsurprisingly, China is pushing ahead with shale gas to replace its reliance on coal. In November 2009, Barack Obama agreed to share US gas-shale technology with China, and to promote US investment in Chinese shale-gas development.
A White Paper on energy development released in October 2016 by China’s government calls for a ramping up of the industry and pumping 6.5 billion cubic meters of natural gas from underground shale formations by 2018.
The IOCs are already lining up. Royal Dutch Shell has shale gas agreements with three major Chinese oil companies, and ExxonMobil, BP, Chevron, and Total are also working to form shale gas partnerships with Chinese oil and gas companies.
The political landscape is shaping whether other regions are able to exploit shale gas as aggressively as the North Americans and Chinese.
There are vast reserves in South America; Royal Dutch Shell is using hydraulic fracturing in the Karoo region of the South African Western and Northern Cape provinces; India and the US are collaborating on identifying and exploiting shale gas resources; but Europe presents a mixed picture and, according to a 2016 report from the European Commission (https://ec.europa.eu/jrc/enOil & Gas/publication/eur-scientific-and-technical-research-reports/unconventional-gas-and-oil-resources-future-energy-markets-modelling-analysis-economic), shale gas production will not make Europe self-sufficient in natural gas. Poland has Europe’s largest reserves and companies including ExxonMobil, Chevron, ConocoPhillips, Talisman Energy, BNK Petroleum, and Marathon Oil are actively drilling. Ukraine has Europe’s third largest shale gas reserves, and Royal Dutch Shell and Chevron will start commercial gas production in 2017.
Further down the line, it may be possible to leverage shale technologies to unlock oil – potentially producing another seismic shift in the industry.
Old business models and strategies will no longer serve in this new landscape, creating an urgent need for recognition of the power shifts, and comprehensive managed change.
The IOCs, including the five supermajors (ExxonMobil, BP, Royal Dutch Shell, Chevron and Total) are responding by increasingly operating at the margins – focusing on challenging environments including deep waters, pre-salt, shale formations, oil sands and tundra. The risks are not just concerned with health and safety, and environmental sensitivities: many of these reserves are located in regions that are politically and environmentally sensitive. It remains to be seen what impact the Arab Spring will have long-term on the political and economic landscape of the Middle East and North African region – certainly, there may be increased restrictions on the IOCs from both national governments and the NOCs.
With the global economic outlook continuing to look uncertain, it is imperative to focus on bottom-line improvements and to control spending – and yet exploration requires ever-greater investment and the additional costs of this have had a profound impact on profitability. Average operating profit margins for the supermajors fell from 15% in 2006 to below 8% in the year from late 2019 to early 2020.
Yet there is no alternative to increased expenditure. Royal Dutch Shell is one supermajor that has made a commitment to long-term investment with a diversified portfolio: liquefied natural gas (LNG) in Australia, conventional oil in the North Sea, Gulf of Mexico deep water, and tight gas in North America. ExxonMobil, too, holds about 50% of its reserves in heavy oil, deep-water, and unconventional oil.
It is likely that the NOCs will gradually enter into fewer production-sharing agreements with other companies, making it even more critical that the IOCs can carve out defensible niches. With global energy demand in 2040 predicted to be some 30% higher than in 2016 (according to ExxonMobil), they need to determine their role and implement strategies that align shareholder expectations with corporate capabilities, performance and market conditions.
No one knows which of the IOCs will emerge as relevant players. The losers will be relegated to low-margin service contractors, while the winners will be super-contractors, or super-project managers, operating alongside the NOCs and major service companies to exploit the traditional and new hydrocarbon assets wherever they are found. The IOCs still have scale on their side, but they need to become more agile and competitive.
To be successful, the IOCs must constantly review, evaluate and benchmark the performance of their strategies. Only then can they hope to optimise performance of their asset portfolios over the short, medium and long-term.
Most oil-producing wells are free-flowing. Once the oil is extracted, it is piped to a gas-oil separation plant (GOSP) where water and the majority of dissolved gases are extracted.
The remaining oil is then sent to a stabilisation facility, for final gas separation and removal of hydrogen sulphide.
The extracted gas is sent to gas operations facilities for additional processing, while the water is injected back into the ground. This oil is now dry (no water), sweet (no hydrogen sulphide) and stabilised (no gas), and can be refined or exported.
The profitability of a gas processing plant is determined by the levels to which processes, operations and performance are optimised, taking into account the complexity and technology of the plant. A substantial benchmarking database and sound understanding of key benchmarking drivers for the various KPIs is therefore critical to optimising profitability and performance.
Crude oil is a highly variable mixture of heavy and light hydrocarbons that need to be separated in a refinery to turn them into usable products.
Three major types of operation are performed to refine the oil into finished products: separation, conversion and treating.
Gas Turbine-Powered Cogeneration also known as Combined Heat & Power (CHP), is the production of electricity and heat from a single fuel source.
Powered by a gas turbine, a cogeneration plant efficiently captures heat which would otherwise be lost during the production of electricity and converts it into useful thermal energy.
A cogeneration plant is both flexible and reliable and because of its efficient use of energy, industrial-scale cogeneration is more economical and environmentally attractive than conventional fossil fuel power plants.